Slide background The HyDAF Dissolved Air Flotation (DAF) - Simplicity and Exceptional Performance
Click through to learn why the HyDAF is the Dissolved Air Flotation system of choice for industrial wastewater treatment today
Slide background Proudly Delivering Mining & Wastewater Clarifiers For Over 50 Years
Click through to learn about EPCO's range of clarifiers for mining processes and industrial wastewater.
Slide background AEROSTRIP® - Advanced Fine Bubble Aeration Diffusers
Click through to learn more about the world’s most efficient biological aeration system
Slide background HydroThane - High Rate Anaerobic Reactors
Click through to learn more about how you can make energy from wastewater and generate 80% less sludge
Slide background FlooBed® MBBR Technology for Industrial Wastewater Biological Treatment
Click through to learn more about how this advanced system can save energy and space treating your wastewater.
Slide background The Neutralox Odour Control Systems for Wastewater
Click through to learn more about highly effective alternative odour control with lower capital costs and simple operation.

Belt Presses

beltpressA Belt Filter Press is used for industrial wastewater treatment plant sludge dewatering. The belt press often proves to be one of the most cost effective dewatering options and has an advantage of incorporating an integrated thickening process to allow dewatering of very dilute slurries to form a spadable cake.

Belt presses have been widely accepted in industry due to their simplicity and ability to treat very high volumes of sludge and can be used to treat primary sludge from a DAF system or clarifier, secondary biological sludge or a combination of both.

The belt press works by introducing flocculated sludge into a gravity zone where free water is allowed to drain thus reducing the volume of slurry to be dewatered. This thickened slurry is then squeezed between 2 belts under high pressure to produce a spadable cake.

In industrial applications, a belt filter press will generally dewater primary DAF sludge to between 20-30% and up to 15% DS for Waste Activated Sludge

How the Belt Press Works

The first stage of dewatering in a belt press is chemical conditioning. This is usually achieved by dosing a polymer into a flocculation zone upstream of the belt press. The flocculant will bind the sludge particles into larger flocs which are thicker and easier to dewater in the press.

The conditioned sludge is then transferred onto the gravity drainage section of the press which allows free water to drain through the belt thus considerably reducing the volume of sludge to be dewatered.

After the gravity drainage stage the slurry is transferred into the dewatering zone where it passes between conveyor belt driven sets of rollers that apply shearing to the slurry. The dewatering zone combines low and high pressure sections to ensure as much water as possible is squeezed out of the slurry and the resulting cake is in a spadable form.

The resulting sludge cake is removed from the belts using mechanical scraper blades prior to being discharged into a storage bin or conveying system.

Belt Press Sizing

The Hydroflux belt press is available with belt widths ranging from 500mm to 2500mm. The capacity of a belt press is based on a combination of hydraulic and solids loads
Model Number Max Hydraulic flow (m3/h)* Max solids load (kg/h)
HY-PRESS 500 1-4 80-100
HY-PRESS 1000 4-8 160-200
HY-PRESS 1500 6-12 240-300
HY-PRESS 2000 8-16 320-400
HY-PRESS 2500 16-25 400-500

*typical capacities, consult Hydroflux Industrial for specific data

Advantages

The Hydroflux Belt Press offers several advantages over other dewatering systems:

  • Operational requirements are relatively low
  • Maintenance is relatively simple and can usually be undertaken by a non- specialised maintenance team
  • Start up and shut down is quick and simple
  • Noise levels are low

Applications

A Belt Press can be used for dewatering primary or biological sludge from virtually any industrial applicaiton including:
  • Meat Industry
  • Poultry Industry
  • Breweries & Wineries
  • Juice Plants
  • General Industry
  • Heavy Hndustry
  • Pulp & Paper
  • Vegetable Industry

Our Services

DESIGN CONSTRUCTION OPERATION

Engaging a professional wastewater treatment company to look after the entire wastewater project is a convenient, economical and hassle free option for industry.

Hydroflux Industrial can provide all process design works, manufacture and fabrication, construction and even complete operation of your wastewater treatment plant.

When Hydroflux Industrial provides complete solutions, we can either undertake a contract on a turnkey basis or work together with building services engineers and other construction professionals to ensure that the project is delivered smoothly, without interruption and on time.

BUILD OPERATE TRANSFER (BOT) FINANCING

The Hydroflux Group is able to offer a Build Operate & Transfer (BOT) option for water and wastewater assets in Australia and New Zealand. This innovative partnership arrangement strengthens existing strong bonds between Hydroflux and their customers for the long term.

Hydroflux, represented by a special purpose vehicle dedicated to the project, supplies the design, construction, financing, and operation of the water or wastewater plant. The plant is transferred to the client at the end of the contract, which is generally around 10 years.

Hydroflux also purchase existing water and wastewater plants on a similar basis, which releases cash to our clients for either returning or distributing to investors or for funding other investments in their core business.

The multidisciplinary structure of the Hydroflux group including design, construction, equipment supply and operation makes Hydroflux the ideal BOT water and wastewater partner.

Please contact Hydroflux if would like to explore the option of either acquiring a new water or wastewater facility without capital outlay or would like to free up cash by selling your existing water or wastewater assets.

Hydroflux product solutions are fully equipped, ready for operation. This complete offer allows clients to consider the best technical solutions available via the most efficient process

productbottombanner1